Turn-key Bottling Water Plant
Bottled water plant will produce bottling water and sale them in market. The whole production line include bottle produce equipment (preform/cap making line, blowing machine), water treatment equipment, empty bottle conveyor line, bottle washing/filling/capping machine, finished product transportation equipment, labeling equipment, packaging machine and so on. To achieve full automation, it also need to be coupled with palletizing equipment if produce capacity is too much.Technical process:
Raw water Tank→Dosing unit→Pump→Sand filter→Activated carbon filter→1μm micro filter→Reverse osmosis system (RO cleaning device)→Ozone generator→Ozone mixing tank→Product tank→Product pump
Water chiller→Preform/Cap injecting mold←Injection molding machine←Hopper dryer/Auto-loader ↓
PET perform/Cap←Cap notching machine ↓
PET bottle←Full-automatic PET bottle blowing machine←Air purify unit←Air compressor ↓ ↓---- Water
Conveyer line→3-in-1 (0.5/1L) PET Bottle rinsing/filling/capping machine + Cap lifter→Lamp checker→Air knife dry→Automatic label inserting shrinking machine→Inkjet printer→Automatic PE wrapping/shrinking machine→ProductNote:
Customer can choose machines according to local working condition.
A. Bottle/Cap making equipment
|Model ||Bottle size||Capacity (0.5L bottle)||Filling water flow (LPH)||Rinsing water flow (LPH)||Power Spec.||Power rate (KW)||Working area (m2)|
|M-2000||250ml to 2Liter||2000bph||1000||800||220/380V, 50/60HZ, 3phase||63||30|
Bottle making equipment is generally divided into automatic and two-step blowing method. Automatic from the cast grain to the bottle, all automated produce. With high speed bottle making, it can suitable for big capacity bottling water plant.
Bottle equipment, generally two steps to the main bottle. First make PET preform and cap by injection machine. Then use blowing machine to heat preform, after it change into soft and let high pressure come inside preform, then the preform will be blow inside blowing mold and get the empty bottle.
At present, many mineral water plants don't buy injection machine to produce preforms by themsleves, they buy preforms and blowing machine to make empty bottle, so it can save more investment for preform/cap making.B. Water treatment line
Bottled water products can be long-term stability of water quality, water treatment process is the key. Therefore, to propose the appropriate process, especially in the water if there have special elements or components to deal with, the argument to put forward the treatment program and its forecasting effect.
As usually the water treatment equipment include multimedia filter (sand filter & activated carbon filter), micro filter or ultrafiltration, reverse osmosis system, water pump, intermediate tank, iron removing equipment if necessary, ozone generator & ozone mixing tank to make disinfection.C. Bottle Filling/Labeling/Packing Line
According to the design scale, financial ability, choose the appropriate filling equipment and filling methods.
Filling/labeling/packing line include bottle rinsing/filling/capping machine, bottle feeding machine (conveyor belt), lamp checker, inkjet printer, labeling machine, PE film wrapping/shrinking machine, air shower, air Purification equipment if necessary, caps disinfection cabinet, electric control cabinet, carton forming machine, sealing machine, etc.